Systems for the plant floor and the office.
Many plants run on a mix of equipment, plant systems, spreadsheets and paper that don't share information. We connect them, build the dashboards and tools that are missing, and automate the reporting that takes up supervisors' time.
Problems we hear.
If any of these describe your operation, we can likely help.
- Production counts go on a whiteboard and get keyed in later
- Quality data is spread across spreadsheets, so trends are hard to see
- Machines record data that nobody can reach
- The plant system and the office system don't agree
- Key process knowledge lives in a few people's heads
What we build.
Operational dashboards
Output, downtime and performance by line, shift or cell, on the floor and in the office, from live data.
Production visibility
Where every job and order stands, without walking the floor or calling a supervisor.
Equipment and system integration
Machines, controllers, plant systems and business software connected through ByteClasp, so data is captured once.
Quality reporting
Inspection and test results captured at the source and reported by part, line, lot and supplier.
Workflow automation
Work orders, changeovers, approvals and shift handoffs that move on their own and leave a record.
Custom manufacturing applications
Traceability, maintenance logs, setup checklists and the other tools your plant needs but no package quite covers.
People who know production.
Our team brings experience in electronics manufacturing and in manufacturing systems and process engineering. We also work with an advisor who has more than 40 years of manufacturing systems experience.
- Electronics manufacturing
- Manufacturing systems and process engineering
- More than 40 years of advisor experience, including textile products and chemical manufacturing
What this looks like in practice.
- Manufacturing
A live production board
Counts from each line are collected automatically and shown on a floor display and the supervisor's phone, with a flag when a line falls behind its target for the shift.
- Machine countersPlant system
- ByteClasp
- Floor displayShift report
- Manufacturing
Quality data entered once
Inspection results are entered at the station, checked as they are entered, and rolled into trends by part, line and supplier, ready for review meetings without a spreadsheet.
- Manufacturing
A maintenance log tied to the machine
Each machine's downtime, repairs and parts used are kept in one record, and preventive maintenance is scheduled from actual run hours instead of the calendar.
How we help.
Systems Integration
Connecting the applications, databases, equipment and older systems you already have, through ByteClasp, our integration capability.
Learn moreCustom Software Development
Business applications, dashboards, reporting platforms and purpose-built tools, designed around how your operation actually runs.
Learn moreProcess Automation
Taking repeatable, rules-based work off people's desks: less duplicate entry, fewer missed steps and more consistent results.
Learn moreApplied AI
AI where it adds clear value: knowledge retrieval, document processing, decision support and intelligent workflows. Conventional software everywhere else.
Learn more
Tell us what's slowing you down.
Describe the problem in your own words. We'll tell you plainly what we'd look at first.